Tag: 3D printed SMOS

What’s the Difference Between the Surestep SMO and SMO3D?

What’s the Difference Between the Surestep SMO and SMO3D?

The original Surestep SMO has been a clinically trusted solution for children with hypotonia for more than 25 years, built on a compression-based design that stabilizes the foot and ankle while supporting natural development. The new SMO3D expands on that foundation, reimagined through modern 3D printing technology. Both share the same clinical approach and are designed to deliver the outcomes clinicians rely on. So, which one is right for your patient?

Key Differences at a Glance

Standard Surestep SMOSMO3D
Fabrication MethodTraditional thermoplastic3D printed
Weight LimitUp to 90 lbs. (model-dependent)< 50 lbs.
Fabrication Time4-8 business days + shipping5 business days + shipping
Rush OrderingAvailableNot available
Designs / ModificationsMultiple models & modificationsNone currently—expanded design choices coming soon!
AdjustabilityHighly adjustableMinor adjustments only
Heel PostThermoplastic heel postNarrower heel post allows for easier shoe fit
BreathabilityNo perforationsPerforated throughout for added comfort
Malleoli ComfortCut-outs available in the Big Shot modelsAuxetic structures contour around the malleoi
CosmesisFun transfer patterns available5 vibrant solid colors
Footplate Trim LinesStandard trim lines or modifications availableStandard trim lines only
Straps, PadsSameSame

The thermoplastic Surestep SMO under our Dynamic Stability line includes several modifications, giving clinicians flexibility for a wide range of patient needs:

  • Open Heel: Features the Surestep SMO with an open heel modification. This design facilitates posterior weight shifts to encourage improvements in squatting, development of a heel-toe gait, and increased sensory input.
  • Big Shot: The perfect SMO solution for older children or children over 80 lbs. who still need stability.
  • Toe Walking: SMO modification designed for patients with low tone who toe walk due to sensory or stability concerns.
  • Reverse Trim Lines: Foot trim lines to address metatarsus adductus or excessive supination
  • Clubfoot Modifications: Abducts the forefoot 5-7 degrees and utilizes reverse trim lines

We also introduced the Max Control SMO under our Alignment Control line that offers more rigid control of the foot and ankle, featuring a full footplate to improve foot and ankle alignment and stability for confident movement.

Having both a thermoplastic and a 3D-printed option means you can match the device to the patient, not the other way around. The SMO3D tends to be a strong fit for lighter patients (≤50 lbs) where shoe fit, breathability, or wear compliance is a priority. The narrower heel post and low-profile silhouette make it easier to fit into most footwear, and the perforated design helps with heat regulation. If your patient needs more significant customization, weighs more than 50 lbs, or you need a rush order, the thermoplastic Surestep SMO may be the better option. As always, the right choice depends on your clinical judgment and the individual needs of your patient. These guidelines are simply a starting point. 

Frequently Asked Questions (FAQs)

Q: What is the turnaround time for SMO3D? 

Five days plus shipping. 

Q: Is rush fabrication available for SMO3D? 

No, if you need a rush order, we recommend utilizing the standard Surestep SMO.  

Q: How can I submit my order? 

Orders can be submitted through our online ordering portal or by emailing an order form to [email protected]. Our team can fabricate based on measurements, scan, or cast.  

Q: Is it easy to heat adjust or change the strap/chafe location? 

The SMO3D Modification Guide provides more information on available modifications. If you need to change the chafe location, contact customer service at 877.462.0711. 

Q: Can the perforated area be trimmed back? 

Please do not trim the perforated area, as it will compromise the integrity of the device.  

Q: How much does SMO3D cost? 

For more information on pricing, please contact our customer service team.  

Q: What are auxetic structures? 

Auxetic material structures widen when stretched and narrow when compressed. In the SMO3D, these structures allow the SMO to flex and expand around the malleoli for added comfort and freedom of movement.  

Q: What kind of customizations are available? 

Currently, the SMO3D is a more standardized device due to the manufacturing process. If customization is required beyond what we offer in the ordering portal, we recommend exploring thermoplastic options like the Surestep SMO. 

Learn More

Want a deeper dive? Join Surestep’s live webinar, Printing Potential: Advancing Gross Motor Skills with the Surestep SMO3D (1.25 CEUs), covering case studies, ordering, fitting, and family education.

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Introducing SMO3D: Surestep’s Next Generation SMO

Introducing SMO3D: Surestep’s Next Generation SMO

More than 25 years ago, Surestep redefined how clinicians support children with hypotonia by introducing a compression-based SMO that set a new standard of care. Built on a deep understanding of real-world clinical needs, the Surestep SMO became a trusted solution for children with hypotonia and pronation. Using extremely thin, flexible thermoplastic, the Surestep SMO’s innovative design compresses the foot’s soft tissues, stabilizing children while still allowing for natural development.

The Surestep SMO3D builds on that clinically trusted foundation, now re-imagined through modern 3D printing. Lightweight and flexible, this next-generation design provides the support needed to improve balance and coordination without restricting movement. Purposefully engineered to meet the needs of patients and practitioners, the SMO3D brings proven Surestep principles into a new era of orthotic care. 

Innovative 3D-Printed Design  

Advanced 3D printing enables precise fabrication and functional design features, including auxetic structures that flex and expand around the malleoli for added comfort, variable wall thickness for targeted support, and durable color-dyed materials that maintain their vibrancy.  

Comfort that Encourages Wear

Lightweight, flexible materials and a perforated design offer breathability and freedom of movement. The low-profile silhouette and narrower heel post allow the SMO3D to fit into shoes more easily, supporting more consistent wear.   

Clinically Trusted Results

Rooted in the same compression-based approach used in the fabrication of nearly 2 million SMOs worldwide, the SMO3D is designed to deliver results clinicians can rely on.

 SMO3D Features & Benefits

  • Flexible: Auxetic structures built over the malleoli provide added flexibility over bony prominences 
  • Shoe-friendly: Thin, smooth surface and narrow heel post allow the device to fit easily into most shoes 
  • Targeted support: Custom wall thickness throughout the device provides stability without added bulk 
  • Durable color: Dyed color that lasts through the duration of treatment 
  • Lightweight: Designed to be a lightweight solution to improve patient comfort and compliance 
  • Breathable: Perforated design throughout allows for a cooler, more comfortable fit 
  • Reinforced rivet holes: Solid, non-perforated material around the rivet hole provides added strength and long-term durability

SMO3D Specs

  • 3D Printed from PA12 Nylon Filament 
  • Fabricated based on measurements, cast, or scan 
  • Weight limit ≤ 50 lbs 
  • Support Level: Dynamic Stability 
  • Color Options: Light Gray, Dark Gray, Green, Teal, Pink 

Join a Live Webinar (1.25 CEUs)

Ready to dive deeper? We invite you to join us for a live webinar session, Printing Potential: Advancing Gross Motor Skills with the Surestep SMO3D. This one-hour course will present case studies of pre-ambulatory and early ambulatory children, including their progress with the Surestep SMO3D. Additionally, we will cover best practices for ordering, fitting, and educating families and healthcare teams. 

Become a Surestep Provider

Interested in bringing SMO3D to your patients? Sign up for our introductory course to get started.

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